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Adjustable Pressure Relief Valve SK745X Pump Control

Adjustable Pressure Relief Valve SK745X Pump Control

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Application Scope
Mike Valve's Industrial Valves Manufacturer can be used in many industries.Mike Valve has many years of industrial experience and great production capability. We are able to provide customers with quality and efficient one-stop solutions according to different needs of customers.
Company Advantages
1. To ensure the quality of Mech Valve pressure release valve , the first-rate materials are used in the production, which acts as an important role in guaranteeing the basic quality assurance.
2. The product is certified by quality and has long service life.
3. A rigorous quality control process ensures zero defects and consistent quality.
4. Shenzhen Mech Valve Trading Co., Ltd. is dedicated to provide our customers with the best pressure release valve throughout the country.
Statement


SK745X Pump Control Valve is a diaphragm type of hydraulic control valve driven by the hydraulic pressure within the piping system, widely applied in the pump outlet for prevention of medium back-flow, pressure fluctuation and water hammer formation. Under normal working conditions, pressure before the valve is higher than pressure after, and the valve remains fully open. When pressure after valve exceeds pressure before valve, the valve is capable to be closed rapidly to prevent backflow of water and protect the pump and piping system. The design of the valve incorporates the function of slow-opening, quick closing, slow closing and water hammer absorption, no large pressure fluctuation within the system.

Features

Pressure from the header is directed to the bonnet of the Closing Speed Control, keeping the main valve closed if there is no flow through the two pilot valves. When one of the pilot valves opens and there is more flow out of the bonnet than is coming in, the main valve opens.

Operational principle

Adjustable Pressure Relief Valve SK745X Pump Control-1

SK745X Pump Control Valve is composed of mini strainer and ball valve, etc.

Before the pump starts, there is no pressure before the valve, and disc (5) is closed under the pressure from the spring. With the start of the pump, the pressure before the valve increases gradually. At the same time, the pressure water enters the lower cavity room (2) through the ball valve (1). The two combined force opens the disc of the basic valve rapidly to allow water supply. When the pump stops (as planned or out of accident), pressure before the valve suddenly declines. Pressure after valve exceeds that before the valve. As a result, the higher pressure flows back to the upper cavity room through the ball valve (4) and gets accumulated to drive the membrane down to close the valve disc (5). The pressure within the lower cavity room (2) discharges to the lower pressure area before the basic valve through ball valve (1), which slows down the closing process to prevent formation of water hammer.

The opening and closing speed of the valve can be controlled by adjustment of the ball valve(1) & (4). For this valve, there is also another option with dual disc design, especially good for working in complicated piping system and working conditions where there is tremendous pressure and water back-flow.


Property and advantages

• Driven by pressure of pipe system, work automatically with energy of pipe system to achieve energy conservation and environment protection.

• Controlled by the pilot valve, lower energy consumption, achieve accurate pressure reducing results, have function of stabilizing pressure after the valve.

• Dual cavity design, with functions of fully opening and fully closing. Slow shut causes no pressure fluctuation, and the diaphragm with support is well protected.

• Have internal orifice, connect bottom cavity and outlet of the basic valve, make sure stability of reaction to keep stability of pressure after the valve, avoid any vibration and noise.

• Channel with straight-flow, slight friction loss, no eddy flow and turbulent flow, cut down the damage of cavitation.

• Long pitch orientation design for stem move, stable and no gap resistance.

• Balanced automatically, big gap design on connection of disc and stem, disc is free on the vertical flat against stem, it can balance the tolerance from machining and sealing surface. Good connection without leakage. Achieve functions of both reducing dynamic pressure and reducing static pressure.

• Ductile iron castings with nodularity higher than 90%, foundry in house with advanced melting technology and strict quality control system, testing reports and testing bars can be supplied with order. Records and testing bars maintained for one year in the factory.

• Good corrosion resistance, with stainless steel, copper alloy, rubber made from DuPont and other rust- resisting material, fusion bonded epoxy coating both for interior and exterior surface of the basic valve. All the characteristics in accordance with ANSI/AWWA C550 and other international specifications like WRAS, NSF61.



Adjustable Pressure Relief Valve SK745X Pump Control-2
SK745X


Notes for installation and debugging

• All the Pressure Reducing Valves have been finished initial debugging tests before delivery. Further dubugging test is also suggested during using according to different working conditions. After the pipe system becomes stable, please loose the adjusting screw on the top of pilot valve to the top- most position.

• After the pipe system becomes stable, please loose the adjusting screw on the top of pilot valve to the top- most position.

• Tighten adjusting screw of pilot valve in clockwise slowly. When outlet pressure increase to the set pressure please fasten the locknut under the adjusting screw.

• If go beyond the set pressure during adjusting, please repeat the above steps. Remember, pressure can be only adjusting from low level to high level and pay attention to make the adjusting slowly.



Typical installation illustration


Adjustable Pressure Relief Valve SK745X Pump Control-3


Technical Parameter



Pressure

 Symbol

 Unit

Norminal Pressure



 

 

 

PN10

PN16

PN25

Min Closing Pressure

Pg

MPa

≤0.05



Slow-shut Time

t

s

2~60



Note: Slow-shut time can be adjusted as per request


Common problems and proposed solutions



Common Problems

Proposed Solutions

 

Strong vibration and noise when start- up the pump.

1.Check if there's gas in the upper cavity room. Loose the hex brass nut on the top of bonnet to discharge gas.

2.Adjust the ball valve (1) at inlet to proper opening speed.

3.Recalculate the flow and choose new valve with proper size or add throttling set.

 

Strong vibration and noise when stop the pump.

a.Adjust ball valve (4) to proper closing speed.

b.Consider to choose design of dual discs.

 

Valve does not work and cause pump's reversing.

 

a.Check if there's sundries on the sealing surface of main disc or second disc.

b.Check if damage on sealing surface of main disc or second disc.

c.Check if stem corroded or blocked.

d.Check if damage on diaphragm.
If any damaged parts found, please change new one.


Company Features
1. Shenzhen Mech Valve Trading Co., Ltd. is able to produce large quantities of pressure release valve .
2. We have established a large customer base. Our customers have been cooperating with us for many years. What they appreciate are our top quality products and reliable assistance to make all kinds of modifications according to their specific requirements.
3. adjustable pressure reducing valve is Shenzhen Mech Valve Trading Co., Ltd. original service philosophy, which fully shows its own superiority. Get more info! Shenzhen Mech Valve Trading Co., Ltd. always hold the business concept of hydraulic control valve . Get more info! Shenzhen Mech Valve Trading Co., Ltd. contrives to structure water regulator valve as its service theory. Get more info!
Every Mech is professionally designed by our experienced design team. Thanks to built-in its heat dissipation device, the product features high conversion efficiency
When designing Mech , the design team invests plenty of time in market research and designs a product that is more superior than others. The product comes in various light colors
Premium raw materials: Mech is made of high quality raw materials. They are supplied by our reliable partners who have signed contracts and established cooperation relationship with us for over years. The product comes in various light colors
Mech shows the outstanding performance, after years of improvement in the production process. The production process is managed in an efficient manner and therefore this product is produced at a quick rate. With a low output voltage, it's safe to use
Excellent craftsmanship: Mech is crafted with excellent craftsmanship which is a result of talents and skills. Its superior craftsmanship makes it high quality. The product is specially designed for the car lighting system
The product is very durable. Made of hard materials, it is less likely to be affected or destroyed by any surrounding element. This product will not easily cause visual fatigue
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