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Mech Latest small pressure reducing valve company piping system

Mech Latest small pressure reducing valve company piping system

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Company Advantages
1. Mech has been tested by the in-house testing department. For example, the non-destructive testing processes such as pressure, vacuum and leak testing have been strictly performed. It is commonly found in waste-water management systems and in manufacturing
2. The product will not generate any toxic or smelly gases and substances which will cause pollution to our environment. It is available in a wide range of sizes and materials
3. This product is rather safe to wear. It does not contain any highly toxic ingredients residues, such as Azo, carcinogenic or allergenic dyes, Phthalates, and formaldehyde. The particles in the fluid are not prone to stick to it due to its internal sheathing
4. The product has the desired durability. It can stand up to regular wearing and washing without fraying or thread loosing. It is less prone to have scale build-up after long-term use
5. The product is built to last. Its surface has been finely burnished or polished to achieve sleekness that makes the product look as bright as new even after years of use. With a compact appearance, it facilitates easy pipe arrangement
Statement


SK745X Pump Control Valve is a diaphragm type of hydraulic control valve driven by the hydraulic pressure within the piping system, widely applied in the pump outlet for prevention of medium back-flow, pressure fluctuation and water hammer formation. Under normal working conditions, pressure before the valve is higher than pressure after, and the valve remains fully open. When pressure after valve exceeds pressure before valve, the valve is capable to be closed rapidly to prevent backflow of water and protect the pump and piping system. The design of the valve incorporates the function of slow-opening, quick closing, slow closing and water hammer absorption, no large pressure fluctuation within the system.

Features

Pressure from the header is directed to the bonnet of the Closing Speed Control, keeping the main valve closed if there is no flow through the two pilot valves. When one of the pilot valves opens and there is more flow out of the bonnet than is coming in, the main valve opens.

Operational principle

Mech Latest small pressure reducing valve company piping system-1

SK745X Pump Control Valve is composed of mini strainer and ball valve, etc.

Before the pump starts, there is no pressure before the valve, and disc (5) is closed under the pressure from the spring. With the start of the pump, the pressure before the valve increases gradually. At the same time, the pressure water enters the lower cavity room (2) through the ball valve (1). The two combined force opens the disc of the basic valve rapidly to allow water supply. When the pump stops (as planned or out of accident), pressure before the valve suddenly declines. Pressure after valve exceeds that before the valve. As a result, the higher pressure flows back to the upper cavity room through the ball valve (4) and gets accumulated to drive the membrane down to close the valve disc (5). The pressure within the lower cavity room (2) discharges to the lower pressure area before the basic valve through ball valve (1), which slows down the closing process to prevent formation of water hammer.

The opening and closing speed of the valve can be controlled by adjustment of the ball valve(1) & (4). For this valve, there is also another option with dual disc design, especially good for working in complicated piping system and working conditions where there is tremendous pressure and water back-flow.


Property and advantages

• Driven by pressure of pipe system, work automatically with energy of pipe system to achieve energy conservation and environment protection.

• Controlled by the pilot valve, lower energy consumption, achieve accurate pressure reducing results, have function of stabilizing pressure after the valve.

• Dual cavity design, with functions of fully opening and fully closing. Slow shut causes no pressure fluctuation, and the diaphragm with support is well protected.

• Have internal orifice, connect bottom cavity and outlet of the basic valve, make sure stability of reaction to keep stability of pressure after the valve, avoid any vibration and noise.

• Channel with straight-flow, slight friction loss, no eddy flow and turbulent flow, cut down the damage of cavitation.

• Long pitch orientation design for stem move, stable and no gap resistance.

• Balanced automatically, big gap design on connection of disc and stem, disc is free on the vertical flat against stem, it can balance the tolerance from machining and sealing surface. Good connection without leakage. Achieve functions of both reducing dynamic pressure and reducing static pressure.

• Ductile iron castings with nodularity higher than 90%, foundry in house with advanced melting technology and strict quality control system, testing reports and testing bars can be supplied with order. Records and testing bars maintained for one year in the factory.

• Good corrosion resistance, with stainless steel, copper alloy, rubber made from DuPont and other rust- resisting material, fusion bonded epoxy coating both for interior and exterior surface of the basic valve. All the characteristics in accordance with ANSI/AWWA C550 and other international specifications like WRAS, NSF61.



Mech Latest small pressure reducing valve company piping system-2
SK745X


Notes for installation and debugging

• All the Pressure Reducing Valves have been finished initial debugging tests before delivery. Further dubugging test is also suggested during using according to different working conditions. After the pipe system becomes stable, please loose the adjusting screw on the top of pilot valve to the top- most position.

• After the pipe system becomes stable, please loose the adjusting screw on the top of pilot valve to the top- most position.

• Tighten adjusting screw of pilot valve in clockwise slowly. When outlet pressure increase to the set pressure please fasten the locknut under the adjusting screw.

• If go beyond the set pressure during adjusting, please repeat the above steps. Remember, pressure can be only adjusting from low level to high level and pay attention to make the adjusting slowly.



Typical installation illustration


Mech Latest small pressure reducing valve company piping system-3


Technical Parameter



Pressure

 Symbol

 Unit

Norminal Pressure



 

 

 

PN10

PN16

PN25

Min Closing Pressure

Pg

MPa

≤0.05



Slow-shut Time

t

s

2~60



Note: Slow-shut time can be adjusted as per request


Common problems and proposed solutions



Common Problems

Proposed Solutions

 

Strong vibration and noise when start- up the pump.

1.Check if there's gas in the upper cavity room. Loose the hex brass nut on the top of bonnet to discharge gas.

2.Adjust the ball valve (1) at inlet to proper opening speed.

3.Recalculate the flow and choose new valve with proper size or add throttling set.

 

Strong vibration and noise when stop the pump.

a.Adjust ball valve (4) to proper closing speed.

b.Consider to choose design of dual discs.

 

Valve does not work and cause pump's reversing.

 

a.Check if there's sundries on the sealing surface of main disc or second disc.

b.Check if damage on sealing surface of main disc or second disc.

c.Check if stem corroded or blocked.

d.Check if damage on diaphragm.
If any damaged parts found, please change new one.


Company Features
1. Shenzhen Mech Valve Trading Co., Ltd. is a large modern enterprise that has strong and recognized competence in manufacturing quality .
2. Shenzhen Mech Valve Trading Co., Ltd. adopts imported raw material to control quality of small pressure reducing valve .
3. The enthusiasm and mission of our company are to provide customers with safety, quality, and assurance – today and in the future.
Shenzhen Mech Valve Trading Co., Ltd. Introducing and learning foreign advanced technology and experience, combined with the company's own situation, developed a set of quality management system of its own, not only that, we also have multiple assembly lines for simultaneous production to ensure high quality At the same time, the output is also high.
Shenzhen Mech Valve Trading Co., Ltd.'s uses high-quality raw materials, durable products, long service life, scientific product structure design, excellent overall performance, and excellent workmanship, from details to the whole.
The company has many years of production and manufacturing experience, not only has professional production and quality inspection equipment, but also masters advanced manufacturing technology and technology, has established a rigorous and scientific quality management system, and produces with reliable performance and excellent quality , far exceeding peer products.
Shenzhen Mech Valve Trading Co., Ltd. Continuously absorb advanced management experience at home and abroad, introduce professional manufacturing and quality inspection equipment, actively learn industry-leading production technology and manufacturing process, and strive to improve the inherent quality of products to ensure that produced are of high quality Qualified product.
Shenzhen Mech Valve Trading Co., Ltd. has a modern production workshop and advanced production equipment, and has established a strict quality management system, and quality inspection personnel will conduct inspections in every link of production to ensure good quality and high quality excellent.
Strict testing: its current performance has been tested by third parties. It is also ready to be tested by users and will be continuously updated.
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