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Mech Top household water pressure regulator company pipe industry

Mech Top household water pressure regulator company pipe industry

Connection Ends
Flange to BS EN 1092-2:1997
Temperature Range
0℃- 80℃
Coating
Fusion Bonded Epoxy Coating in accordance with ANSI/AWWA C550
Working Pressure
PN10/PN16
Price
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Statement


SK760X Slow Shut Control Valve is a diaphragm type of hydraulic control valve driven by the hydraulic pressure within the piping system, widely applied in the pump outlet for prevention of medium back-flow, pressure fluctuation and water hammer formation. Under normal working conditions, pressure before the valve is higher than pressure after, and the valve remains fully open. When pressure after valve exceeds pressure before valve, the valve is capable to be closed rapidly to prevent backflow of water and protect the pump and piping system. The design of the valve incorporates the function of slow-opening, quick closing, slow closing and water hammer absorption, no large pressure fluctuation within the system.

Features

Operational principle

Mech Top household water pressure regulator company pipe industry-1

SK760X Slow Shut Control Valve is composed of needle valve, mini strainer and ball valve, etc.

Before the pump starts, there is no pressure before the valve, and disc (5) is closed under the pressure from the spring. With the start of the pump, the pressure before the valve increases gradually. At the same time, the pressure water enters the lower cavity room (2) through the needle valve (1). The two combined force opens the disc of the basic valve rapidly to allow water supply. When the pump stops (as planned or out of accident), pressure before the valve suddenly declines. Pressure after valve exceeds that before the valve. As a result, the higher pressure flows back to the upper cavity room through the needle valve (4) and gets accumulated to drive the membrane down to close the valve disc (5). The pressure within the lower cavity room (2) discharges to the lower pressure area before the basic valve through needle valve (1), which slows down the closing process to prevent formation of water hammer.

The opening and closing speed of the valve can be controlled by adjustment of the needle valve (1) & (4). For this valve, there is also another option with dual disc design, especially good for working in complicated piping system and working conditions where there is tremendous pressure and water back-flow.


Property and advantages

• Driven by pressure of pipe system, work automatically with energy of pipe system to achieve energy conservation and environment protection.

• Controlled by the pilot valve, lower energy consumption, achieve accurate pressure reducing results, have function of stabilizing pressure after the valve.

• Dual cavity design, with functions of fully opening and fully closing. Slow shut causes no pressure fluctuation, and the diaphragm with support is well protected.

• Have internal orifice, connect bottom cavity and outlet of the basic valve, make sure stability of reaction to keep stability of pressure after the valve, avoid any vibration and noise.

• Channel with straight-flow, slight friction loss, no eddy flow and turbulent flow, cut down the damage of cavitation.

• Long pitch orientation design for stem move, stable and no gap resistance.

• Balanced automatically, big gap design on connection of disc and stem, disc is free on the vertical flat against stem, it can balance the tolerance from machining and sealing surface. Good connection without leakage. Achieve functions of both reducing dynamic pressure and reducing static pressure.

• Ductile iron castings with nodularity higher than 90%, foundry in house with advanced melting technology and strict quality control system, testing reports and testing bars can be supplied with order. Records and testing bars maintained for one year in the factory.

• Good corrosion resistance, with stainless steel, copper alloy, rubber made from DuPont and other rust- resisting material, fusion bonded epoxy coating both for interior and exterior surface of the basic valve. All the characteristics in accordance with ANSI/AWWA C550 and other international specifications like WRAS, NSF61.



Mech Top household water pressure regulator company pipe industry-2
SK760X


Notes for installation and debugging

• All the Pressure Reducing Valves have been finished initial debugging tests before delivery. Further dubugging test is also suggested during using according to different working conditions. After the pipe system becomes stable, please loose the adjusting screw on the top of pilot valve to the top- most position.

• After the pipe system becomes stable, please loose the adjusting screw on the top of pilot valve to the top- most position.

• Tighten adjusting screw of pilot valve in clockwise slowly. When outlet pressure increase to the set pressure please fasten the locknut under the adjusting screw.

• If go beyond the set pressure during adjusting, please repeat the above steps. Remember, pressure can be only adjusting from low level to high level and pay attention to make the adjusting slowly.



Typical installation illustration


Mech Top household water pressure regulator company pipe industry-3


Technical Parameter



Pressure

 Symbol

 Unit

Norminal Pressure



 

 

 

PN10

PN16

PN25

Min Closing Pressure

Pg

MPa

≤0.05



Slow-shut Time

t

s

2~60



Note: Slow-shut time can be adjusted as per request



Common problems and proposed solutions



Common Problems

Proposed Solutions

 

Strong vibration and noise when start-up the pump.

1.Check if there's gas in the upper cavity room. Loose the hex brass nut on the top of bonnet to discharge gas.

2.Adjust the needle valve (1) at inlet to proper opening speed.

3.Recalculate the flow and choose new valve with proper size or add throttling set.

Strong vibration and noise when stop the pump.

a.Adjust needle valve (4) to proper closing speed.

b.Consider to choose design of dual discs.

 

Valve does not work and cause pump's reversing.

a.Check if there's sundries on the sealing surface of main disc or second disc.

b.Check if damage on sealing surface of main disc or second disc.
c.Check if stem corroded or blocked.

d.Check if damage on diaphragm.
If any damaged parts found, please change new one.


Mech is professionally tailored. It adopts several pieces of advanced and high-efficient production equipment for prototyping, cutting, dyeing, sewing, and performance testing. The product can be disinfected under high temperatures
The creation of Mech is in compliance with both national and international standards, such as GS mark, DIN, EN, RAL GZ 430, NEN, NF, BS, or ANSI/BIFMA, etc. The product features bending resistance and is not easy to break off
The design of Mech is completed by a team of professional designers. It is finished by considering an advanced control system, engineering statistics, life cycle, utility, and manufacturability. This product is antibacterial, providing no living space for bacteria
Mech meets international quality standards. Its is manufactured according to strict standards of lighting safety regulations. The product is characterized by temperature resistance
Mech 's design is first a sketch, followed by a technical package or CAD drawing. It is done by our designers, who translate customer ideas into reality. The product can be disinfected under high temperatures
Based on the use of automated mechanical production equipment, our production efficiency has been greatly improved, and we can produce a large number of high-quality in a timely manner. In addition, we have also established a strict cost control system, and insist on strictly controlling the production cost of each link , prompting the production of to be extremely cost-effective.
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