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Mech Valve relief electromagnetic control valve slow pipe industry

Mech Valve relief electromagnetic control valve slow pipe industry

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Company Advantages
1. The manufacturing of Mech Valve safety relief valve requires precision machining tools. The electric screwdrivers, test pen, and other full system assemblies offer increased speed, flexibility, and precision during product fabrication. It complies with international specifications such as NSF61
2. Being an essential part of the shoes, it serves as a cushioning layer. It provides wearers the desired comfort and shock absorption. It can be configured to operate electronically, manually or pneumatically
3. The offered product is assured of an utmost quality. It features moderate to good throttling capability
4. The product is highly praised for its strong usability and consistent performance. With a compact appearance, it facilitates easy pipe arrangement
Statement


SK745X Pump Control Valve is a diaphragm type of hydraulic control valve driven by the hydraulic pressure within the piping system, widely applied in the pump outlet for prevention of medium back-flow, pressure fluctuation and water hammer formation. Under normal working conditions, pressure before the valve is higher than pressure after, and the valve remains fully open. When pressure after valve exceeds pressure before valve, the valve is capable to be closed rapidly to prevent backflow of water and protect the pump and piping system. The design of the valve incorporates the function of slow-opening, quick closing, slow closing and water hammer absorption, no large pressure fluctuation within the system.

Features

Pressure from the header is directed to the bonnet of the Closing Speed Control, keeping the main valve closed if there is no flow through the two pilot valves. When one of the pilot valves opens and there is more flow out of the bonnet than is coming in, the main valve opens.

Operational principle

Mech Valve relief electromagnetic control valve slow pipe industry-1

SK745X Pump Control Valve is composed of mini strainer and ball valve, etc.

Before the pump starts, there is no pressure before the valve, and disc (5) is closed under the pressure from the spring. With the start of the pump, the pressure before the valve increases gradually. At the same time, the pressure water enters the lower cavity room (2) through the ball valve (1). The two combined force opens the disc of the basic valve rapidly to allow water supply. When the pump stops (as planned or out of accident), pressure before the valve suddenly declines. Pressure after valve exceeds that before the valve. As a result, the higher pressure flows back to the upper cavity room through the ball valve (4) and gets accumulated to drive the membrane down to close the valve disc (5). The pressure within the lower cavity room (2) discharges to the lower pressure area before the basic valve through ball valve (1), which slows down the closing process to prevent formation of water hammer.

The opening and closing speed of the valve can be controlled by adjustment of the ball valve(1) & (4). For this valve, there is also another option with dual disc design, especially good for working in complicated piping system and working conditions where there is tremendous pressure and water back-flow.


Property and advantages

• Driven by pressure of pipe system, work automatically with energy of pipe system to achieve energy conservation and environment protection.

• Controlled by the pilot valve, lower energy consumption, achieve accurate pressure reducing results, have function of stabilizing pressure after the valve.

• Dual cavity design, with functions of fully opening and fully closing. Slow shut causes no pressure fluctuation, and the diaphragm with support is well protected.

• Have internal orifice, connect bottom cavity and outlet of the basic valve, make sure stability of reaction to keep stability of pressure after the valve, avoid any vibration and noise.

• Channel with straight-flow, slight friction loss, no eddy flow and turbulent flow, cut down the damage of cavitation.

• Long pitch orientation design for stem move, stable and no gap resistance.

• Balanced automatically, big gap design on connection of disc and stem, disc is free on the vertical flat against stem, it can balance the tolerance from machining and sealing surface. Good connection without leakage. Achieve functions of both reducing dynamic pressure and reducing static pressure.

• Ductile iron castings with nodularity higher than 90%, foundry in house with advanced melting technology and strict quality control system, testing reports and testing bars can be supplied with order. Records and testing bars maintained for one year in the factory.

• Good corrosion resistance, with stainless steel, copper alloy, rubber made from DuPont and other rust- resisting material, fusion bonded epoxy coating both for interior and exterior surface of the basic valve. All the characteristics in accordance with ANSI/AWWA C550 and other international specifications like WRAS, NSF61.



Mech Valve relief electromagnetic control valve slow pipe industry-2
SK745X


Notes for installation and debugging

• All the Pressure Reducing Valves have been finished initial debugging tests before delivery. Further dubugging test is also suggested during using according to different working conditions. After the pipe system becomes stable, please loose the adjusting screw on the top of pilot valve to the top- most position.

• After the pipe system becomes stable, please loose the adjusting screw on the top of pilot valve to the top- most position.

• Tighten adjusting screw of pilot valve in clockwise slowly. When outlet pressure increase to the set pressure please fasten the locknut under the adjusting screw.

• If go beyond the set pressure during adjusting, please repeat the above steps. Remember, pressure can be only adjusting from low level to high level and pay attention to make the adjusting slowly.



Typical installation illustration


Mech Valve relief electromagnetic control valve slow pipe industry-3


Technical Parameter



Pressure

 Symbol

 Unit

Norminal Pressure



 

 

 

PN10

PN16

PN25

Min Closing Pressure

Pg

MPa

≤0.05



Slow-shut Time

t

s

2~60



Note: Slow-shut time can be adjusted as per request


Common problems and proposed solutions



Common Problems

Proposed Solutions

 

Strong vibration and noise when start- up the pump.

1.Check if there's gas in the upper cavity room. Loose the hex brass nut on the top of bonnet to discharge gas.

2.Adjust the ball valve (1) at inlet to proper opening speed.

3.Recalculate the flow and choose new valve with proper size or add throttling set.

 

Strong vibration and noise when stop the pump.

a.Adjust ball valve (4) to proper closing speed.

b.Consider to choose design of dual discs.

 

Valve does not work and cause pump's reversing.

 

a.Check if there's sundries on the sealing surface of main disc or second disc.

b.Check if damage on sealing surface of main disc or second disc.

c.Check if stem corroded or blocked.

d.Check if damage on diaphragm.
If any damaged parts found, please change new one.


Company Features
1. Shenzhen Mech Valve Trading Co., Ltd. is one of China's premier manufacturer of safety relief valve . We have been active in the industry for years.
2. Shenzhen Mech Valve Trading Co., Ltd. has strong technical force and advanced production equipment.
3. We bear social responsibility. We place the highest demands on our activities in our sphere of influence and in all distribution chains.
Mech will be tested once it's finished. It has been sprayed with different kinds of liquid for quality test and it proved that it is not affected by those liquids. The product is highly resistant to moisture
The quality control of Mech is carried out rigorously. It will be tested in terms of its timber moisture content, agglutination, painting, door face polishing, and so on. The excellent materials ensure the product has a high quality
Mech will go through quality assurance tests. It has passed electric component anti-fatigue testing, insulation level, energy-saving level, and electromagnetic safety test. The product provides the easiest way of installation for users
The manufacturing process of Mech covers a few major steps. It goes through board cutting, bending, welding of electric parts, PCB handling, and assembling. The product is designed fashionably, simply, and elegantly
When creating Mech , many factors have been taken care of, including the compatibility of multi-directional track systems, fire safety, and acoustics. The product is characterized by superior safety
Our QC team sets up a professional inspection method to effectively control its quality. The product is designed to be thickened and explosion-proof
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