Professional Industrial Valves Manufacturer

How to prolong the life of ceramic valves

by:Mech     2020-08-19
Originally used two chip ceramic valve structure, for the sake of the valve structure more reasonable, changed now commonly used three panel structure, this kind of structure with double seat, therefore also has the characteristics of the double seal. At the same time, pay attention to choose to have when use ceramic ball cant transition design of the valve, the valve to reduce the impact of the fluid. A, clean pipeline life extension line of the pulp are welding slag, rust, solidification, wire, cloth, etc. At the throttle mouth, arc polishing machine guide parts caused by blocked or jammed the Industrial Valves core fracture, often occur in the early new operation system and put into operation after overhaul. This is the most common fault. Encounter this situation, it is necessary to remove for cleaning, remove the slag content, such as the sealing surface damage should also grinding; Open the bottom plug at the same time, in order to develop residue, and the pipeline to wash. Before put into operation, let the valve fully open, after a period of time to let the medium flow in normal operation. Second, increase the opening work life extension in as far as possible when started using ceramic valve on the biggest opening work, such as 80%. Initial impurities in this way, the pipe erosion and wear and tear occurred outside the valve core is damaged parts, remove the impurities in the pipeline, then the valve opening to the normal opening slightly larger, as the fluid damage to the valve core, flow rate increases, the opening of the circular arc polishing machine reduced accordingly to such damage, gradually close, make whole all make full use of the valve core, until the valve core roots and sealing surface damage, cannot use. Third, increase the diameter increased with the formula for computing the CV value, we calculate the correct CV to select suitable for optimum valve diameter ( Standard) 。 In the case of the same flow rate, the valve diameter is smaller, the faster the fluid velocity, medium of valve core and seal the erosion of the more powerful. Suggest user within the scope of the freedom to opening adjustment, appropriately increasing the diameter of the valve, which have the effect of reducing wear and tear. Four, the changing structure of arc polishing machine to improve the life ceramic valve initially two type structure, for the sake of the valve structure more reasonable, changed now commonly used three panel structure, this kind of structure with double seat, therefore also has the characteristics of the double seal. At the same time, pay attention to choose to have when use ceramic ball cant transition design of the valve, the valve to reduce the impact of the fluid. Five, the transfer of damage location to improve life destroyed the place transferred to a secondary position, with protection valve core seat sealing surface and the surface of the throttle. Ceramic ball valve of the most serious erosion, usually the fastest part of fluid velocity is the bottom of the imported parts, fluid in ceramic ball valve now three panel structure, can use the ball core commutation, so a ball core can be used in the inlet four times, four times prolongs the service life of the valve. The rational use of ceramic valves, maximum limit to maintenance, prolong its service life, is the most important of the use of ceramic valves.
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